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External Warehouse Process Engineer, Production Control, Optimus Factory

Tesla Motors, Inc.
paid holidays, flex time, 401(k)
United States, Texas, Austin
Jul 31, 2026
What to Expect
As the External Warehouse Process Engineer, you are responsible for the design, implementation, and continuous improvement of external warehouse material flow, storage, and logistics processes with respect to safety, efficiency, cost, and quality. Through true cross-departmental collaboration, you will design and optimize warehouse layouts, capacity plans, densification strategies, and automated storage and retrieval systems - including ASRS and automated reach trucks - to support rapid scalability across our growing network.

This role also carries significant impact on first milelogisticsoptimization. Through end-to-end analysis of our warehouse portfolio, you willdeterminethe mostoptimalPO destination for parts to reduce cost and improve velocity. Our current external warehouse footprint of 2.5M sq. ft. is expected to grow to over 5M sq. ft. in the next three years. Experience launching new warehouses from design through ramp is strongly desired.

Your work begins with strategic design but extends far beyond it. Through a continuous feedback loop with operations and engineering teams, you will relentlessly evaluate and improve processes byeliminatingwaste and non-value-added activities. This persistence for excellence is a core value of our team and critical to building a World Class material handling andlogisticssystem.


What You'll Do
  • Collaborate with cross-functional teams (Supply Chain, Logistics, Planning, Packaging Engineering, Automation Engineering, and Software) to design and continuously improve all aspects of external warehouse material flow, storage, and operational processes
  • Analyze data from multiple operating systems to develop and maintain PFEP (PlanForEvery Part) at the warehouse network level
  • Lead warehouse capacity planning and densification efforts, including granular layout design, racking optimization,headcountcalculationsand spaceutilizationstrategies to support rapid footprint growth from 2.5M to over 5M sq. ft
  • Designinput parameters, RFQand implement automated material flow storage solutions, including ASRS (Automated Storage and Retrieval Systems), automated reach trucks, and other advanced automation technologies
  • Perform end-to-end supply chain and first milelogisticsanalysis tooptimizePO destinations across the warehouse portfolio, balancing cost, velocity, and operational efficiency
  • Execute detailed warehouse layouts that maximize cubicutilization, material flow efficiency, safety, and visual management (including 5T signage)
  • Develop standard work documentation for all warehouse processes including receiving, put-away, storage, retrieval, inventory management, and expendable/recyclable material handling
  • Learn and configure our internally developed inventory management system (MFS - Material Flow System) to ensure systematic processes accurately reflect optimized physical operations
  • Analyze current-state performance and lead process improvement initiatives focused on efficiency, safety, cost reduction, densification, and productivity
  • Support new warehouse launch activities frominitialdesign and equipment specification through successful operationalramp

What You'll Bring
  • Degree in Engineering, or equivalent experience
  • 2+ years of experience in warehouse process engineering, material flow design,logisticsengineering, or supply chain operations
  • Strong experience launching new warehouses from concept through operational go-live is strongly preferred
  • Demonstratedexpertisein warehouse capacity planning, densification strategies, and automated storage systems (ASRS, automated reach trucks, and related technologies)
  • Superior knowledge of lean manufacturing andlogisticsprinciples, material flow optimization, and continuous improvement methodologies
  • Proven ability to mine, cleanse, and analyze large datasets using Excel, SQL, or similar analytical tools
  • Proficient in AutoCAD (Revit experience is a plus) for executing detailed warehouse layouts and designs
  • Strong cross-functional collaboration and problem-solving skills with the ability to influence across multiple teams and levels
  • PreviousWorld Class Manufacturing or Lean Manufacturing experience

Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Medical plans > plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D
  • Short-term and long-term disability insurance (90 day waiting period)
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program
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