Mechanical Technician

TSC is seeking a Mechanical Technician (II) in Huntsville, AL. This position will support the TSC Products Engineering Solutions (PES).

TSC offers a professional working environment, a competitive salary, and an excellent benefits package. Come and join our team!

Responsibilities:

This position requires a flexible individual with experience in quick-turn electro-mechanical development of product concepts to working prototypes within limited timelines & guidance. The ideal candidate:

Assembly, Integration & Rework

• Assemble electro-mechanical modules, chassis, brackets, and enclosures; install fasteners, inserts (Helicoils/PEMs), standoffs, and hardware to spec.
• Install RF components (connectors, filters, cables, waveguide), electronics (PCBs, modules, harnesses), seals/gaskets, and thermal interface materials (TIMs, pads, pastes).
• Perform mechanical rework and modifications (drill/tap/deburr, slot/clearance, light mill/lathe ops, file/fit, epoxy/adhesive bonding) with strong workmanship and finish.
• Route, dress, and secure cabling/harnesses; apply strain relief, heat-shrink, lacing/tying, and EMI/EMC gasketing per guidance.
• Apply threadlocking, torque, and sequencing practices; build to work instructions and drawings, logging as-built conditions.

CAD & Build Tooling

• Create basic 3D models for shop aids and simple parts (e.g., drill templates, brackets, shims, caps/guards).
• Design and iterate fixtures/jigs for assembly, test, and environmental setups (with engineer review).
• Open, view, and update 2D drawings for minor edits: hole callouts, BOM tweaks, finish notes, and redline incorporation.
• Export STEP/DXF, create simple exploded views, and add callouts to support work instructions.
• Use CAD to confirm fit/clearances, pull dimensions, and generate quick prints for the bench.

RF-Aware Handling & Test Support

• Handle RF connectors (SMA, TNC, N-Type, SMPM, etc.) using proper torque tools and cleanliness practices.
• Terminate/co-form coax (semi-rigid, RG-316, etc.) with the correct dies and crimp tools; continuity checks and label/ID.
• Support basic RF/mechanical test setups (fit/clearance, continuity, DC power-on, fixture assembly; assist with VNA/spectrum analyzer setups under engineer guidance).
• Prepare hardware for environmental tests (thermal, vibe, shock) and execute pre/post-test inspections and re-torque.

Prototyping & Shop Practices

• Operate common shop equipment: drill press, band saw, arbor press, hand tools, torque wrenches, taps/dies, rivet tools; light manual mill/lathe preferred.
• 3D-print operation for fixtures/caps/guards; light finishing and fit-verification.
• Mix/apply potting/encapsulants, conformal coat masking; gasket cutting; adhesive bonding with precise bond-line control.

Documentation & Quality

• Interpret mechanical drawings, notes, GD&T callouts (read/understand); record build data, serials, and nonconformances; mark up redlines and ECO feedback.
• Create/maintain work instructions, build travelers, and as-built photos.
• Follow ESD, FOD, and lab safety; maintain organized benches, kitting, and consumables.

Collaboration

• Work shoulder-to-shoulder with RF, EE, and ME teams during rapid builds and quick-turn iterations.
• Coordinate with buyers/vendors for hardware, cut-lengths, and coatings; support receiving inspection (spot checks, count/ID).

Required Qualifications:

• HS diploma/GED and 3+ years electro-mechanical assembly experience (defense/aero, RF, or industrial preferred).
• Proficiency with precision hand tools, torque control, inserts/fasteners, cable dressing, and ESD discipline.
• Ability to read drawings and measure parts (calipers, micrometers, height gauge).
• Basic CAD competency in SolidWorks, Inventor, or similar:
  • Create/edit simple parts (plates, brackets, spacers, drill guides).
  • Update basic drawings (dimensions/notes/BOM) using templates.
  • Generate STEP/DXF and markups for work instructions.
• Strong communication, ownership of quality records, and comfort in fast, iterative builds.

Preferred Qualifications:

• AS in Engineering Technology or similar.
• RF familiarity: connector torque specs, coax termination (semi-rigid/RG-316), cleanliness; assist with VNA/spectrum analyzer setups.
• Environmental test support (fixture install, hardware prep, post-test inspection).
• Light machine-shop skills (manual mill/lathe), sheet-metal fit-up, and 3D-print operation/finishing.
• Experience with TIMs, EMI gaskets, potting/encapsulation, conformal-coat masking, and paint/finish touch-ups.
• Configuration control basics (ECOs, redlines, revision tracking).

Good communication skills and intellectual flexibility is essential for success as our challenges, schedules, and deliverables are ever-changing. We work in a fast-paced environment with tight deadlines and dynamic missions. We develop unique RF technologies and get to play with very cool toys

This contractor and subcontractor shall abide by the requirements of 41 CFR 60-1.4(a), 60-300.5(a) and 60-741.5(a). These regulations prohibit discrimination against qualified individuals based on their status as protected veterans or individuals with disabilities, and prohibit discrimination against all individuals based on their race, color, religion, sex, sexual orientation, gender identity, national origin, or for inquiring about, discussing, or disclosing information about compensation. Moreover, these regulations require that covered prime contractors and subcontractors take affirmative action to employ and advance in employment individuals without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.